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Ultra Supercritical Pneumatic With Manual Drain Ball Valve

Shanghai Zhonghang brand ZHCCFV-2.5 "-4500LB/F92 ultra supercritical pneumatic with manual drain ball valve has independently developed a hard sealed ball valve suitable for high temperature and high pressure working conditions through years of experience in power plants and analysis and in-depth research on valve failures in various boiler plants, steam turbines, and auxiliary equipment plants.It fills the gap in domestic high-temperature and high-pressure drain valves and replaces a series of imported drain valves in the form of VTI and MOGAS. Our experience has led us to choose materials with higher hardness, thereby enhancing wear resistance while reducing wear opportunities. The hardness of the valve seat surface is Rockwell hardness HRC62, ensuring no scratches or particle infiltration, avoiding wear and forming dangerous leakage channels. Through continuous metallurgical research and development design, technologies have been developed to overcome various wear issues. Suitable for high temperature, high pressure, high solid content media, wear-resistant and corrosion-resistant working conditions, including power plants, petrochemical and mining industries.

On site solution for thermal expansion jamming under high temperature and high pressure conditions of the product:
When the working condition suddenly rises from the cold temperature to the design temperature, or drops from the design temperature to the cold temperature, the Zhonghang brand ball valve can withstand thermal shock. The sealing surfaces of the sphere and valve seat are made of the same material, ensuring the same thermal expansion (same coefficient of thermal expansion) in the event of sudden heating.

Main application scenarios:
A type of valve used for boiler drainage, steam turbine drainage, boiler fixed discharge continuous discharge water supply system drainage, steam drum discharge, super heater discharge and drainage, ash blower isolation, bypass pipeline isolation, and economizer header drainage.

Product features:

  1. Compared to cut-off type drain valves, they have advantages such as large drainage flow rate, no erosion, and fast opening and closing speed.
  2. Adopting a split structure for on-site replacement and maintenance is convenient and fast, with a long service life.
  3. The proprietary layer independently developed is more suitable for harsh working conditions such as high temperature and high pressure cavitation.
  4. Replacing imported multi brand products with VTI and MOGAS series.
  5. According to the customerˇŻs on-site use, multiple operating methods can be selected, including manual, pneumatic, electric, and hydraulic.
  6. Valves have the characteristic of getting better as they are used, and the stress released by the valve body is better than that of new products when repaired and continued to be used in the later stage.

Execution standards:
Design standard: ISO.17292-2004
Structural length: according to factory or customer standards
Connection size: ASME B16.11
Inspection standard: MSS-SP-61

Component Material Selection Table:

ZHCCFV-2.5"-4500LB/F92 ultra-supercritical pneumatic with manual drain ball valve main parts optional table


Part name

Carbon steel A105

High temperature alloy steel F22

Ultra supercritical alloy steel F91

Valve body

ASTM A105

A182 F22

A182 F91

Valve seat

Inconel718+sprayed chromium carbide

Inconel718+sprayed chromium carbide

Inconel718+sprayed chromium carbide

Sphere

Inconel718+sprayed chromium carbide

Inconel718+sprayed chromium carbide

Inconel718+sprayed chromium carbide

Valve stem

Inconel718

Inconel718

Inconel718

Valve stem sealing ring

304SS+Flexible graphite

INCONEL wire+Flexible graphite

INCONEL wire+Flexible graphite

Spring

INCONEL X-750

INCONEL X-750

INCONEL X-750

Bolt

A193 B7

A193 B16

A193 B16

Nut

A194 2H

A194 4

A194 7

 

Product performance parameters:

ZHCCFV-2.5"-4500LB/F92 ultra-supercritical pneumatic with manual drain ball valve performance parameters

Product model

ZHVSW-2"-2500LB/F22

Testing form

Air pressure test 0.6MPa (subject to no leakage)

Pressure ratingŁ¨ClassŁ©

1500LB

3200LB

4500LB

Valve body strength testŁ¨ClassŁ©

2250LB

4800LB

6750LB

Valve sealing testŁ¨ClassŁ©

1650LB

3520LB

4950LB

Applicable temperature range of the valve

-100ˇć~650ˇć

Connection type

BW SW

Main body material

A105 12Cr1MoV F22 F91 F92

Applicable media

Water,steam etc

Drive type

Manual,pneumatic,electric

Add:No.118,Wanyong Road,Langxia Town,Jinshan District,Shanghai,China
Tel: +86 (021) 57392292 57392293
E-mail:rayhan@zhvalve.com
Web:www.zhvalve.com
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